| Customization: | Available |
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| Application: | Loading, Picking |
| Control Mode: | Point to Point Control |
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A 4-axis 50kg robot arm designed for carton stacking and palletizing is a specialized industrial robot tailored to efficiently handle and arrange cartons onto pallets. Here's a detailed description, including its components, capabilities, and operation:
Robot Arm Description:
1. Robot Type and Configuration:
Type: Industrial robotic arm designed specifically for automation tasks in warehouses, distribution centers, or manufacturing facilities.
Configuration: 4-axis configuration typically includes base rotation, shoulder rotation, elbow rotation, and wrist rotation. This configuration allows for precise positioning and orientation of the end-effector (gripper or tool).
2. Payload Capacity:
Capacity: Capable of handling payloads up to 50 kilograms. This ensures it can lift and manipulate standard cartons used in logistics and manufacturing.
3. End-Effector (Tooling):
Gripper: Equipped with a specialized gripper or end-of-arm tooling (EOAT) designed for carton handling. This gripper is optimized to securely grasp and lift cartons of various sizes and weights, maintaining stability during transport and placement.
Application: Carton Stacking and Palletizing
1. Functionality:
Carton Stacking: The robot arm can pick up individual cartons from a conveyor or staging area, stack them according to a predetermined pattern or configuration, and place them accurately onto a pallet.
Palletizing: Once a layer of cartons is stacked, the robot can adjust its position and continue stacking subsequent layers until the pallet is fully loaded.
2. Conveyor Integration:
Equipped Conveyor: The system includes a conveyor belt or roller conveyor that feeds cartons to the robot workstation. The conveyor ensures a continuous supply of cartons, enabling the robot to operate without interruptions.
Sensor Integration: Sensors may be integrated with the conveyor system to detect the presence and position of cartons, ensuring precise synchronization with the robot's movements.
3. Fixture or Workstation:
Palletizing Fixture: A dedicated palletizing workstation is set up with fixtures or guides to facilitate accurate placement of cartons onto the pallet. This fixture ensures consistent alignment and stacking of cartons according to the desired pattern.
Safety Measures: The workstation may include safety features such as barriers, light curtains, or emergency stops to protect operators and maintain safe operation.
Control and Programming:
1. Control System:
Robot Controller: Utilizes a sophisticated control system to manage the robot's movements, coordinate with the conveyor system, and execute palletizing sequences.
User Interface: Operators can interact with the robot through a user-friendly interface, such as a teach pendant or HMI (Human-Machine Interface), to monitor operations, adjust parameters, and troubleshoot if necessary.
2. Programming Capabilities:
Programming Language: Supports programming languages suited for industrial robots, allowing for the creation of complex palletizing routines, including different pallet patterns and configurations.
Teach and Playback: Offers teach and playback functionality where operators can manually teach the robot specific movements and sequences, which are then stored and executed autonomously.
Benefits:
1. Efficiency: Automates the labor-intensive task of carton stacking and palletizing, increasing throughput and reducing manual handling errors.
2. Accuracy: Ensures precise placement of cartons onto pallets, optimizing space utilization and minimizing palletization time.
3. Flexibility: Can adapt to different carton sizes and pallet configurations, offering versatility in various warehouse or production environments.
4. Safety: Incorporates safety features to protect personnel and equipment during operation, adhering to industry standards for robotic safety.
4-axis, 50kg robot arm designed for carton stacking and palletizing integrates seamlessly with conveyors and fixtures to automate and streamline the palletization process. Its robust capabilities, coupled with advanced control and programming features, make it an ideal solution for enhancing efficiency and productivity in logistics and manufacturing operations.
1.Electrical and electronic:
Watches, printer parts, HDD, PC, PDA, game consoles, printed circuit board, measuring instruments, inspection equipment, gas detection, solar panels, IC tag inspection and packaging, diodes and other electronic parts assembly and inspection, the assembly of mobile phone parts inspection and packaging.
2.Food, cosmetics, articles for daily use:
The box assembly of cosmetics, convenience food packaging, candy packaging, assembly of electric toothbrush.
3.car:
Automobile parts assembly and inspection, the control box, mirror, clutch, lights, torches, fuel injector, vehicle driving guide.
4.medical:
Syringe packing, eye drops or other small goods container transfer, assembly of hearing AIDS, pacemaker battery assembly.
| Application | Handling, Stacking, Loading and unloading | |
| Axes | 4 | |
| Payload | 12Kg | |
| Installation | Ground | |
| Working Range | 1500mm | |
| Positioning Repeatability | ±0.08mmm | |
| Security Level | IP54 | |
| Weight | 165Kg | |
| Capacitance | 1.6KVA | |
| Parameters | Motion Range | Max Speed |
| 1 | -170°/+170° | 130°/S |
| 2 | -125/+10° | 130°/S |
| 3 | -95°/+10° | 150°/S |
| 4 | -360°/+360° | 150°/S |
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