Aseptic Vaccine Vial Liquid Filling Production Line with Isolation System

• After-sales Service: Over Sea Installation and Debugging Available
• Warranty: One Year
• Automatic Grade: Automatic
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: SXG-G
• Application: Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Tea, Vaccine
• Type: Bottle Washing and Drying
• Driven Type: Electric
• Material Type: Liquid
• Packaging: Wooden Case
• Packaging Material: Bamboo, Wood
• Material: 304 Stainless Steel
• Ultrasonic: Available
• Over Sea Service: Available
• Sales Unit: Single Set or Whole Line
• Auto Connection: Can Connect Withe Former and Later Machines
• Trademark: HOO
• Origin: China
• HS Code: 8422301010
• Production Capacity: 100sets/Year
• Package Size: 500.00cm * 200.00cm * 220.00cm
• Package Gross Weight: 500.000kg

Product Description

Aseptic Vaccine Vial Liquid Filling Production Line with Isolation System

Working Flow

Product Parameters

Production capacity:	6000-7000 bottles/hour
Applicable bottle:	50-100ml glass bottle
Purified water consumption: 0.8m ³/h, pressure:	0.2-0.5MPa
Injection water consumption: 0.8m ³/h, pressure:	0.2-0.5MPa
Purified compressed air consumption:	40m ³/h, pressure: 0.2-0.5MPa
Power supply:	380V 50Hz three-phase four wire system
Ultrasonic power:	1Kw
Total power:	5KW
External dimensions:	2500 x 2000 x 1800

 

Product Description

Introduction to Animal Vaccine Production Line Equipment

In the production process of animal vaccines, in order to ensure the quality and safety of vaccines, the production line needs to be equipped with a series of high-precision and advanced automation equipment. The following is a detailed introduction to these devices, including ultrasonic bottle washing machines, HEPA sterilization ovens, sterile laminar flow filling machines, sterile laminar flow stoppers, automatic capping machines, automatic light inspection machines, automatic weighing and removal machines, automatic labeling machines, online label printers, automatic packing machine operators, automatic unboxing machines, automatic sealing machines, outer box labeling machines, and palletizing robots.

1. Ultrasonic bottle washing machine
The ultrasonic bottle washing machine is the first key equipment on the vaccine production line. It utilizes high-frequency mechanical oscillations emitted by ultrasonic transducers to generate a large number of non-stationary small bubbles in the cleaning solution, known as ultrasonic cavitation effect. These bubbles release strong energy during the growth and closure process, continuously colliding with the inner and outer surfaces of glass bottles (such as ampoules), quickly removing dirt, thereby achieving efficient cleaning. The ultrasonic bottle washing machine ensures the cleanliness of vaccine bottles, laying a solid foundation for the subsequent filling process.

2. HEPA sterilization oven
The HEPA sterilization oven sterilizes the cleaned vaccine bottles through heating, drying, and air circulation. The built-in electric heating element in the oven heats the air to high temperature, and the hot air circulates in the oven, killing bacteria and microorganisms on the bottle body. At the same time, the oven also has a dehumidification function, ensuring that the humidity inside the oven is maintained at a low level to prevent mold growth. The application of HEPA filters further improves the cleanliness of the air and ensures sterilization effectiveness.

3. Sterile laminar flow filling machine
The sterile laminar flow filling machine is one of the core equipment in the vaccine production line. It adopts the principle of pressure injection and performs filling operations in a 100 level sterile environment. The filling head is composed of a quantitative cylinder, needle, syringe, etc., which can accurately control the filling amount. The entire filling process is carried out in a vacuum environment, effectively avoiding contamination and ensuring the sterile safety of the vaccine. The high precision and efficiency of sterile laminar flow filling machines greatly improve the production quality and yield of vaccines.

4. Sterile laminar flow corking machine
The sterile laminar flow corking machine is closely following the filling machine and is responsible for sealing the vaccine bottles after filling is completed. This device typically uses a rotary or press cap method, ensuring that each bottle cap can tightly seal the bottle mouth through precise mechanical control. The application of sterile laminar flow stoppers not only improves production efficiency, but also further ensures the sterile state of vaccines.

5. Automatic capping machine
Automatic capping machine is another important equipment on the vaccine production line, specifically used for sealing aluminum caps. By using an eccentric adjustment mechanism and a disc cutter, the automatic capping machine can accurately press the aluminum cap onto the bottle mouth, forming a seal. This process is crucial for preventing contamination of vaccines during transportation and storage.

6. Automatic light inspection machine
Automatic light inspection machine is an inspection equipment for glass bottle liquid filling, which uses machine vision principles to identify and detect visible foreign objects in vaccine bottles. By high-speed rotation and laser light irradiation, the automatic lamp inspection machine can capture subtle changes in the medicine solution inside the bottle and automatically distinguish between qualified and unqualified products. This process effectively ensures the quality and safety of vaccines.

7. Automatic weighing and removal machine
The automatic weighing and removal machine is used for weight testing of vaccine bottles after filling. Through high-precision weighing sensors, the device can quickly identify vaccine bottles with abnormal weight and automatically remove them. This step helps to reduce the outflow of non-conforming products and improve overall production quality.

8. Automatic labeling machine and online label printer
The automatic labeling machine is used in conjunction with an online label printer to attach product identification and labels to vaccine bottles. The online label printer can print label information in real-time according to production needs, while the automatic labeling machine is responsible for accurately attaching labels to vaccine bottles. This step improves the automation level of the production line and facilitates product traceability and management.

9. Automatic packing robots, automatic unboxing machines, automatic sealing machines, outer box labeling machines, and palletizing robots
These devices together constitute the final packaging system of the vaccine production line. The automatic packaging robot is responsible for automatically loading the filled vaccine bottles into cardboard boxes; The automatic unboxing machine is used to open new cardboard boxes; The automatic sealing machine seals the cardboard boxes containing vaccines; The outer box labeling machine attaches transportation labels to cardboard boxes; Finally, the palletizing robot neatly stacks the packaged cardboard boxes on pallets or shelves, waiting for transportation. This complete packaging system achieves full automation from packaging to transportation, greatly improving production efficiency and product safety.

Detailed Photos

Company Profile

 

Installation Instructions

1. According to the system layout plan, our company provides all information related to system installation as needed and commissioned by the customer, and carries out installation and debugging with the customer's assistance. During the debugging period, the buyer's engineer will assist the seller in installation and debugging work, and provide necessary installation equipment. The seller will provide installation supervision, with the purpose of providing the necessary information and communication needed throughout the installation work.
Its tasks are as follows:
Supervise the integrity and damage of materials during transportation;
Knowing the unboxing, storage, handling, and arrangement of equipment;Supervise the operation of installation work and provide all necessary information and suggestions;
Guide special installation procedures and techniques;
Check if preventive measures for people and machines have been taken in accordance with regulations;
2. The seller is responsible for the debugging work of the entire set of equipment.
3. The buyer is responsible for providing the factory building for installing the equipment and defining the installation location of the equipment; The buyer is responsible for providing intact and matching power and compressed air sources to the equipment, and is responsible for connecting the power and compressed air pipelines to the corresponding interfaces of the equipment; The buyer shall provide raw materials and auxiliary materials for testing; The buyer is responsible for the design of all factory buildings, workshop lighting, maintenance sources, ventilation and air conditioning, fire protection, lightning protection and grounding systems in the main factory building; The buyer is responsible for the design of the installation location of the equipment, the external power supply system of the equipment, and the compressed air pipeline.
4. The buyer shall provide two or more system management personnel, one responsible for system operation and use, and the other responsible for system maintenance and upkeep. Personnel with a college degree or above and at least 3 years of experience in the use and maintenance of mechanical equipment are required to be responsible employees.
5. The seller shall provide the buyer with system operation and maintenance training, mainly including the structural composition of the robot system, system connections, system functions and operations, system software programming, basic structure and performance of equipment, construction and principles of main components, daily operation, maintenance and management, troubleshooting of common faults, and handling of emergency situations.
 

After Sales Service

1. All equipment provided by our company has a one-year warranty (excluding consumables). During the warranty period, except for component damage or equipment problems caused by human factors, our company is responsible for free repair and replacement of parts.
2. From the date of contact and negotiation between both parties, we will always adhere to the principle of "the customer is God", and always be ready to timely and accurately provide the spare parts and various services that the customer needs. We have the obligation and responsibility to answer any questions raised by the customer at any time.
3. Our company is responsible for on-site installation, debugging, and personnel training for customers.
4. Walk ahead of any malfunctions and ensure that any equipment sold by our company operates without any malfunctions.
5. During the operation period of the equipment, regular customer visits are conducted to understand the operation status of each equipment, inspect the equipment, eliminate potential hazards, and guide customers in maintenance. At the same time, we also use various methods, such as phone calls, to understand the operation status, maintenance status, and spare parts storage status of each equipment, and provide timely suggestions to ensure efficient, low-cost, and fault free operation of each equipment.
6. Once a malfunction occurs, we will respond immediately. On the one hand, we will handle it quickly by phone or fax, and on the other hand, we will arrive at the user's site within 48 hours to handle it. After arriving at the site, it is usually necessary to make a conclusion analysis within one hour, and once the conclusion is drawn, it will be dealt with immediately. Simultaneously record customer feedback, as long as the customer's requirements are reasonable, they are unconditionally met.
7. Spare parts supply, in order to minimize the storage cost of spare parts for customers and not affect their production, we usually have sufficient reserves of various standard spare parts. In special circumstances, if a customer urgently needs a certain type of spare parts and is unable to complete internal procurement procedures or make payment in time, we will also send the spare parts to the customer as soon as possible. During the warranty period, our company will provide non vulnerable spare parts free of charge and bear any labor, transportation or transportation costs incurred as a result.
8. We need to establish close and good cooperative relationships with customers, learn from each other in cooperation, listen to their suggestions, and respect their opinions. When installing and debugging the machine, we will provide systematic and standardized training for operators, maintenance and management personnel. At the same time, in the later stage of service, we will also impart knowledge and experience in equipment operation, maintenance, and other aspects to users without reservation through every visit of our personnel, as well as through phone calls, faxes, and videos. Making every customer satisfied with us and every service we provide is the driving force behind our after-sales service department's unremitting efforts!