automatic medical disposal dental needles labeling carton packing machine
Product Description
1. Site station layout
| No. |
Division |
Remark |
| 1 |
Carton storage area |
1. Robot packing production line: detachable stainless steel storage mechanism, can accommodate 30-50 cartons. |
| 2 |
Carton opening device |
Robot box loading production line: The box opening mechanism adopts double position rotation to facilitate switching and improve work efficiency. |
| 3 |
Robot location area |
This area is reserved by the demander for the supplier as the fixed and operating area of the robot. |
| 4 |
Needles sorting and conveying area |
This area is consists of needles sorter, conveyor and positioning device. |
2. System workflow
The overall movement of the robot is divided into two parts, namely, taking products and loading boxes.
The blood collection needles after labeled sent to robot area, the area is equipped with photoelectric sensor, when detected after certain quantity products reached a fixed position, give robots signal, robots to labeling machine conveyor belt grab, grab put way according to the preset after put into the carton, the carton pack after a specific number giving prompt signal, automatic rotation, The newly opened cartons are sent to the packing station, the filled cartons are exported, and the trays continue to be placed at the next station.
3. Working parameters
(1) Workpiece weight: <1Kg
(2) Tray size: according to the real object
(3) Production speed: about 1 box/minute (according to the quantity of each box)
4. System features
(1) High reliability and stability;
(2) The system is highly flexible and can be adjusted online according to the production situation;
(3) Reduce the labor intensity, reduce the labor force, reduce the cost of enterprise;
(4) Have a good external interface, and work with other peripherals;
5. System structure
The system hardware mainly includes the following parts:
Robot body
Carton storage and opening device
The whole stainless steel structure is used for design and processing, the use of sucker tooling to open the box, photoelectric induction to achieve signal interaction with the robot.
Customized sucker grip (one set)
A. Customize according to the characteristics of the workpiece, and design and process the specific workpiece to be processed;
B. The surface of the gripper must be flat or uniform.
Needles sorting and conveyor (one set)
Needles sorting device adopting vibration type to ensure the needles in the same direction.
The conveyor is with double stations of positing device to ensure of the efficiency.
Electrical control system
The system uses PLC and motion controller for control and management, with automatic control, status display, detection, protection, alarm, product detection and other functions, can carry out self-diagnosis system fault. Pneumatic, stop, suspension, emergency stop and other operation modes of the system can be carried out through the operation panel. In addition, the system running status and system alarm are displayed on the main operation panel, as well as by the system alarm lamp. The emergency stop of the system can be carried out by any emergency stop button on the robot control cabinet, teaching box, main operation panel, auxiliary operation panel and so on. Electrical, mechanical and safety identification plates are in Both Chinese and English.
Safety protection measures
1. Please do not work with the robot in the working area (including the tools used by the robot).
2. Party B is responsible for installing plexiglass protective cover in the robot working area.
3. Party A shall provide relevant safety education to its staff. During the automatic operation, teaching and operation of the robot, the staff shall not enter the working area of the robot by themselves.
4. When the robot starts automatically, starts again and manually, please be sure to confirm the setting operation and starting conditions of the robot.
Detailed Photos
Company Profile
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