spectral analysis chemicals liquid filling and capping machine production line
Product Description
The Whole Line is Consist of Below Machines
1. Bottle feeding turntable
Equipment Introduction and Features
This bottle supply turntable, also known as a semi-automatic bottle sorting machine, is customized according to customer requirements. This machine is professionally designed and manufactured based on the traditional process and technical requirements of bottle supply turntables. The bottle supply process is stable and reliable, meeting ideal requirements.
After manually placing the bottle mouth upwards, the machine can automatically complete processes such as bottle feeding and discharging. This machine is made of high-quality stainless steel and has the advantages of being able to adapt to various bottle types through simple adjustment. It has a high degree of automation and saves time and effort. This machine can be used in conjunction with the host in the production line.
Main technical parameters
Voltage specification: 220V 50/60Hz
Power: 0.2KW
Production capacity: ≥ 30 bottles/minute
Rotary table specification: diameter 1000mm
Applicable products: Round bottles
Main configuration list
| Equipment name |
name |
Brand |
| Z-120 bottle supply turntable |
electric machinery |
JSCC |
| governor |
JSCC |
| Insurance |
China |
| Stainless steel body |
304 stainless steel Shengqi |
Equipment reference pictures (pictures are for reference only, please refer to the actual product for details)
2. Liquid filling capping machine
Equipment Introduction
This machine is a sealing host in a liquid production line, made of high-quality 304 stainless steel material, which meets GMP requirements. This machine is suitable for filling, capping, and capping liquids in round bottles. It combines filling and sealing into one, and has the advantages of advanced design, compact structure, and easy operation.
production process
The bottles output from the previous process are arranged neatly and sent to the filling station through the conveyor belt. The filling needle descends to start filling, and the filling is completed. The equal distribution disk drives the bottles to move intermittently under the action of the servo motor and precision reducer. The bottles enter the capping and screwing position (the inner and outer caps are pre sent to the bottle mouth through the capping track and automatically capped by the capping device). The capping head quickly screws the cap down on the bottle mouth. The capping is completed and transported to the next process.
Characteristics and advantages
1. The appearance of this machine is beautiful and elegant, made of high-quality 304 stainless steel, which meets the hygiene requirements of food and drug packaging and is widely used in industries such as food, medicine, and chemical
2. Filling: Using a peristaltic pump for filling, it has the advantages of corrosion resistance, thorough cleaning, simple adjustment, easy operation, and stable performance.
3. Inserting: After the vibrating disc automatically sorts the inner plug and sends it out, the pneumatic suction plug device is used to suck the inner plug to the bottle mouth and press it into the bottle mouth at the same time. After adding the plug, a leak detection photoelectric device is installed, and the equipment stops and alarms when a leak is detected.
4. Upper cover: The photoelectric and proximity switch jointly detect and emit signals to ensure accuracy and no operation
5. Screw cap: The screw cap adopts our patented technology - single station servo screw cap, reverse rotation correction, positive rotation tightening, stable, reliable, and efficient.
6. Mold disk: The mold disk transmission adopts servo motor+precision reducer control, with adjustable torque and speed, fault alarm function, and one key direct zero return.
7. Organic glass and stainless steel dust cover, safe, beautiful, and clean (this item is optional, please contact the business to adjust the quotation)
Main technical parameters
Applicable bottles: Round bottles (see user requirements)
Applicable cover: single specification
Filling product: liquid
Production speed: 1000-1500BPH
Filling accuracy: about ± 1%
Power supply: 380V 50HZ three-phase four wire system
Power: 2.5Kw
Dimensions: 2500 × 1200 × 1600mm (approximately)
Main configuration list
| Name |
Model |
Brand |
| relay |
24V
24V |
Schneider, France |
| PLC |
Determine based on production |
Taiwan Delta |
| touch screen |
7 inches |
Taiwan Weilun |
| governor |
Determine based on production |
Precision research |
| Photoelectric switch |
Determine based on production |
Panasonic Japan |
| Proximity switch |
Determine based on production |
Shanghai workers |
| Conveyor motor |
Determine based on production |
Precision research |
| Servo capping motor |
Determine based on production |
HCFA |
| Peristaltic pump |
Determine based on production |
Baoding Renwei |
| Main servo motor |
400W |
HCFA |
| Switching Mode Power Supply |
Determine based on production |
Changzhou Chuanglian |
| air switch |
IC65N 16A |
Schneider, France |
| Conveyor chain plate (specific length) |
Determine based on production |
Shanghai Wenzuan |
| Positioning Wheel |
nylon |
Holy Qi |
| Stainless steel body |
304 stainless steel |
Holy Qi |
| Cylinder |
Determine based on production |
Taiwan Yadeke |
| Solenoid valve |
Determine based on production |
Taiwan Yadeke |
Equipment reference pictures (pictures are for reference only, please refer to the actual product for details)
3. Automatic online weighing scale
Product application
1. Used for automatic weight detection, upper and lower limit discrimination, or weight grading selection on various automated assembly lines and logistics conveying systems, and can also be used
Multiple and missing parts inspection after product packaging.
2. Widely used for online testing in industries such as pharmaceuticals, food, toys, hardware, chemicals, and skincare products.
3. In addition, it can directly replace manual weighing to improve production efficiency and ensure consistency and reliability of weighing.
Functional features:
1. Large size color LCD touch screen interface, easy to operate and intuitive display.
2. Support customization in multiple languages, default to Chinese and English.
3. It can be set to store 100 types of product testing data, making it convenient for users to switch and call.
4. The conveyor belt has adjustable speed and automatic learning function.
5. Parameter settings are password protected and can only be operated by management personnel.
6. Automatic zero point tracking system ensures reliable detection data.
7. The microcontroller system is independently developed with a unique filtering algorithm to ensure system stability.
8. The mechanical structure is simple, with a buckle type conveyor belt that is easy to disassemble, clean, and maintain.
Basic parameters:
Sorting range: 1500g
Minimum scale: ± 0.2g - ± 0.5g
Sorting speed: 20-50 pieces/minute
Operation mode: 7-inch touch screen touch operation
Exclusion method: Pushing board
Belt ground clearance height: 750 ± 50mm (can be customized according to customer requirements)
Machine structure stainless steel: (SUS304)
Power supply: 220V 50-60Hz
Power approximately: 200W
Table size: 407mmX220mm
Weight approximately: 80KG
Note: The properties and usage environment of the tested product vary, and the detection speed and accuracy also differ. Actual testing shall prevail
4. Round bottle labelingmachine
Equipment Introduction and Features
Adhesive labeling machine is specially designed and manufactured according to the process and technical requirements of automatic labeling machine. It can make the adhesive labels on the surface of the product flat and beautiful. The labeling process is stable and reliable, and the labeling position meets the user's requirements.
This machine can automatically apply self-adhesive label paper flat on the bottle body. In case of material shortage, the control system of the machine can ensure that no label paper is produced, effectively preventing the waste of label paper. It can also adjust the production capacity infinitely according to the specifications and characteristics of the product and label paper.
No special training is required, and general personnel can operate and maintain the machine after guidance. Standardized electrical components make it easy to purchase accessories and facilitate daily maintenance and management.
Configure an online TTO printer to print numbers, text, patterns, QR codes, barcodes, and more in real-time online.
Main technical parameters
Production speed: 1000-1500 bottles/hour
Applicable labels: self-adhesive paper labels; Paper roll inner diameter 76mm, outer diameter 300mm
Applicable products: Round bottles
Accuracy error: ± 1mm (depending on verticality)
Qualification rate: 99.5%
Voltage: 220V 50/60HZ
Weight: 220Kg
Dimensions: 2000 × 800 × 1500mm
Main configuration list
| Serial number |
Component Name |
Manufacturer |
| 1 |
Stepper motor |
Ningbo Renesas |
| 2 |
Stepper driver |
Ningbo Renesas |
| 3 |
PLC |
Taiwan Delta |
| 4 |
Fiber amplifier |
Panasonic Japan |
| 5 |
governor |
Xiamen Jingyan |
| 6 |
touch screen |
Taiwan Weilun |
| 7 |
relay |
Schneider, France |
| 8 |
Switching Mode Power Supply |
Schneider, France |
| 9 |
air switch |
Schneider, France |
Equipment reference pictures (pictures are for reference only, please refer to the actual product for details)
This machine is the main filling and sealing machine in liquid production line, in line with GMP requirements. It is made of high quality 304 stainless steel material, and the part of contacting liquid is made of 316 stainless steel. Suitable for filling, capping, capping (rolling/capping) of all kinds of bottled liquid. The machine combines filling and sealing into one. Advanced design, compact structure. The replacement is very convenient, and the combination with other equipment can achieve assembly line production.
Mainly used for round, square or shaped bottle, such as glass or plastic filling tincture water, syrup, juice, wine, reagent, pesticide and other liquid, more suitable for the large capacity easy foaming liquid filling, can improve the efficiency, and has reasonable structure, reliable performance, wide adaptability, can be used in pharmaceutical, chemical, light industry and other industries.
Adopt plunger metering pump (optional peristaltic pump, ceramic pump, servo pump, etc.) filling mode, suitable for all kinds of viscous liquid, high accuracy; The structure of the pump adopts quick connection disassembly mechanism for easy cleaning and disinfection. PLC control system, frequency conversion speed regulation, high degree of automation. The filling quantity is easy to adjust, and the filling needle is designed with anti-drip device. The machine can be used for different specifications of bottles, easy adjustment, can be completed in a short time. The machine is designed according to GMP requirements.
Product Parameters
| Production Capacity |
20-50BPM |
| Filling Volume |
<5L(customized) |
| Filling Error |
+/-1% |
| Applicable Bottles |
customized |
| Applicable Caps |
cusstomized |
| Sealing Rate |
>99% |
| Dimension |
2500*1500*1600mm |
| Weight |
500Kg about |
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