Custom High-Speed Syringe Filling and Capping Machine for Disposable Syringe Product Production
Product Description
Pre Filled Syringe Filling Machine is an automated device specifically designed to accurately fill liquid or semi-solid drugs into pre filled syringes. This type of machine is particularly important in the pharmaceutical industry as it can efficiently and accurately complete the filling process of drugs, ensuring product quality and safety. The following is a detailed description of the Pre Filled Syringe Filling Machine:
1, Basic functions and features
Efficient filling: This machine can automatically complete all functions of unpacking, opening, filling, and plugging pre filled syringes, greatly improving production efficiency.
Precise control: Through high-precision measuring and control systems, it is possible to ensure that the amount filled each time is accurate and meets the high standards required for drug production.
Aseptic operation: The design and production process of the machine follow quality management system standards such as GMP (Good Manufacturing Practice), ensuring that the entire filling process is carried out under sterile conditions to prevent drug contamination.
Multi specification adaptation: It can be used for pre filled syringes of various specifications, such as 0.5ml, 1ml, 2.25ml, 3ml, 5ml, 10ml, 20ml, etc., to meet the filling needs of different drugs.
Intelligent operation: using touch screen or computerized operating system to make the operation more intuitive and convenient. At the same time, some machines also have automatic fault detection and alarm functions to ensure the smooth progress of the production process.
2, Technical specifications and parameters
Filling accuracy: It can usually achieve a filling accuracy of ≤± 1-2%, ensuring the accuracy of drug dosage.
Production capacity: Production capacity varies depending on different models and configurations. For example, some models of machines can achieve a production speed of 1200-1800 units per hour or higher.
Power supply and voltage: Usually using 380V or 220V voltage, 50-60Hz frequency, suitable for different regional power standards.
Machine size and weight: The specific size and weight depend on the model and configuration of the machine, but generally occupy a certain production space, with weights ranging from several hundred kilograms to several tons.
3, Application Fields
Pre Filled Syringe Filling Machine is widely used in the pharmaceutical industry, especially in the fields of vaccines, biological products, blood products, etc. With the continuous development of the global healthcare industry, the market demand for pre filled syringes as a convenient and safe form of drug packaging is also increasing. Therefore, Pre Filled Syringe Filling Machines are playing an increasingly important role in pharmaceutical production lines.
This product is specially designed for the filling of plastic syringes by our company. It is a kind of sterile and efficient automatic packaging equipment for filling syringes. The equipment runs smoothly, the operation is simple, and equipped with intelligent detection device, high degree of automation, high work efficiency, easy maintenance, technology can reach the current domestic industry advanced level.
Benefits and Advantages
1. This product is widely used for filling, capping and assembly of various types of plastic syringes, and special packaging materials can be customized.
2. The surfaces are made of SUS 304 stainless steel, and the contact parts are made of SUS 316L stainless steel and medical silicone rubber, which fully meet the requirements of GMP.
3. Ceramic piston pump to achieve quantitative filling, acid and alkali corrosion resistance, wear resistance to high temperature, high filling accuracy.
4. The transportation and ordering of the lid and rubber plug are realized through the vibrating plate, which adopts SUS 316L stainless steel clean plate with bright surface treatment and no cleaning dead corners.
5. The use of internationally renowned electrical components, the implementation of non-interference modular control, synchronous action is all controlled by servo motor, accurate and reliable, easy to operate.
6. The motor is controlled by the PLC programming controller, and the man-machine interactive interface monitors and displays the working status of each station in real time, and the real-time automatic alarm displays the fault location and fault prompt.
7. Automatic operation, automatic filling, automatic capping, automatic capping, automatic assembly.
8. The syringe head filling method can exclude the air inside the syringe to the maximum extent, improve the pass rate, and the filling has no residue, and can be set back suction function to prevent overflow or dripping.
9. Modular design, easy to locate, easy to expand, can be used in a single machine can also be connected to rotary rod machine, labeling machine, packaging machine and other equipment to form a fully automatic production line.
10. Optional 100-stage laminar flow cover, to achieve high requirements of clean production.
Product Parameters
| Applicable products |
Water-based liquids and pastes |
| Applicable syringe size |
0.5-80ml |
| Filling accuracy |
≤±1-2% |
| Number of needles |
1/2 |
| Production capacity |
1800-2700 pcs/hour( 2400-3600pcs/hour) |
| Power rate |
3KW |
| Power supply |
380V/220V 50-60Hz |
| Compress air |
0.55-0.75Mpa 20L/M |
| Dimension |
L1008×W952×H1785mm |
| Weight |
500KG |
Detailed Photos
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